At K 2025, Sumitomo (SHI) Demag (Hall 15, Booth D22) will present its latest developments, highlighting how collaboration between industrial experts in Germany and Japan is contributing to improved process efficiencies. The company’s focus remains on advancing all-electric injection moulding technologies to meet the evolving needs of the industry.
Aligned with the theme “Today. Tomorrow. Electric.”, Sumitomo (SHI) Demag will present eight all-electric machines at K 2025, featuring models from the IntElect platform for manufacturers across various market segments. The company will also introduce two new PAC-E machines, designed for high-speed, all-electric production. Developed through close cooperation with electric drive specialists in Japan, these machines reflect a global development approach. Robotics will be a central focus on the main stand, along with process optimisation solutions developed by sister company Leifeld, also part of the Sumitomo Heavy Industries Group.
New IntElect multi variant on display
A key exhibit at the Sumitomo (SHI) Demag booth is the all-electric 2K multi-component IntElect 350t machine, combined with a SAM-C20 robot. The R-position is available as a standard option for 220-500t IntElect machines, offering an adjustable nozzle distance for added flexibility. In response to industry demand for a top-entry robot providing high stability and precision in a compact footprint, the company will demonstrate the advantages of working with a single supplier for system integration, including safety components, machines, robotics, peripherals, and conveyor equipment.
Two high-speed PAC-E machines
Addressing the shift toward all-electric solutions in the fast cycle packaging market, the first 420-ton PAC-E machine will produce packaging caps and closures with inline digital cap printing. Developed by Swiss supplier CAPrint, this setup demonstrates that moulding 72 caps every 2 seconds can be paired with inline printing and quality control for design customisation. The cell includes a 72-cavity tool from Z-Moulds, a dehumidification system from Eisbär, and an inspection and packaging unit from IMDVista.
Using toggle technology co-developed in Germany, a second 420-ton PAC-E machine will show how medical processors can produce items such as medical cups and blood collection tubes in multi-cavity formats. “This is an example of how a high-speed machine designed for one market segment can be equally effective in another,” says Medical Business Development Director Andreas Montag. Automation is provided by Zubler, with the mould supplied by Otto Hofstetter. The application demonstrates short cycle times combined with process consistency.
Three LSR solutions
Sumitomo (SHI) Demag’s LSR team will showcase three IntElect LSR applications in collaboration with partners, featured on the main stand, at Nexus (Hall 12, B53), and at Kracht (Hall 11, E48). Each exhibit highlights the value of working collaboratively to overcome complex technical challenges.
Key Account Manager LSR Jens Dickel comments: “A high-performance LSR application requires a machine capable of delivering precision, repeatability, and consistent product quality with energy efficiency. Our partnerships allow us to align efforts and priorities, which benefits customers through coordinated development and integration”.
Multidisciplinary process focus
At K 2025, the SAM-C5 will be shown as a standalone robot to highlight its core features. “The SAM-C5 is engineered for six-second cycle times typical of a standard IntElect machine, with a compact design. Mounted on an IntElect 75t machine, the total system height remains below three metres, making it suitable for limited-space environments while maintaining integration flexibility,” explains Automation Business Development Director Jürgen Schulze.
Other all-electric automation setups will be presented by Sepro (Hall 12, A36), where an IntElect S 130t will produce a 15 ml centrifuge tube cap. Additionally, Technotrans (Hall 10, H23) will display a production cell for reusable and reclosable lids using an IntElect S 75t machine and SAM-C robot.
Digital transparency for real integration
A multidisciplinary approach requires a digital infrastructure that supports smooth data exchange between systems from various manufacturers. At K 2025, all machines on the main booth will be connected via the company’s myAssist platform, notes Thomas Schilling, Digital Solutions Product Manager.
To support users with different levels of digital maturity, the company will demonstrate how OPC UA can enable modular integration based on specific process needs. “There are many layers to digital integration. For processors with limited resources, we are introducing modules that simplify how process data is captured and analysed”, adds Schilling.
Strong synergies within the SHI Group
As part of the Sumitomo Heavy Industries Group, Sumitomo (SHI) Demag draws on a network of specialised companies and cross-company collaboration. This structure enables the company to integrate technologies and innovations developed across the group.
A notable example is the Moriyama Mixer, on display at the Sumitomo (SHI) Demag booth. Developed by Leifeld in cooperation with Nihon Spindle Manufacturing, the mixer is designed for easy maintenance and quick material changes. It complies with European standards and is engineered for flexibility and efficiency in material blending.
“This year’s K 2025 exhibition reflects the value of joint development and shared expertise. Advancing sustainable production and addressing new markets requires this kind of cooperative model. Circular value emerges from strong partnerships and the ability to draw on the broad capabilities within the Sumitomo Heavy Industries Group”, concludes Anatol Sattel, CSO.